Industry 4.0

IoT Solutions

Industry 4.0

Industrial Internet of things (IIoT) can transform the way industries work. It can create autonomous self-healing machines and enhance inventories using machine-learning. Industries can manage their supply chain using IoT devices and run the production cycle economically.

Industry 4.0

The challenge

The main challenge of the industry is to improve its competitiveness by reducing costs, optimizing productive processes while respecting compliance.

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IoT Solutions for Industry 4.0

The manufacturing industry is a leader in the Internet of Things. There are many cases of actual IoT deployments that offer rapid return and enable manufacturers to realize digital transformations from several perspectives: efficiency, automation, customer-centricity, competitive benefits, and the advantages which are offered by using data across the manufacturing value chain and to tap into new revenue sources, a key aspect of Industry 4.0 in manufacturing.

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Applications of IoT technology for Industry 4.0

How the IoT contributes to achieving this goal:

  • Monitoring production processes to optimize and prevent failures
  • Detecting the structural health of the facilities
  • Controlling storage spaces
  • Improving security and surveillance systems
  • Tracking goods and controlling their condition for animal transport, feeding, frozen…
  • Controlling traffic and parking infrastructures
  • Managing the flow of people in places of great affluence

Inventory Management

Quality Control

Enhanced Safety

Smart Metering

Predictive Maintenance

Smart Packaging

Benefits of IoT technology for Industry 4.0

Major benefit of IIoT: the path to improved productivity

  • Build a connected enterprise framework
  • Enable faster, more informed decision making
  • Gain an edge with better intelligence
  • Reap the benefits of IIoT-powered manufacturing intelligence
  • Optimize the potential of connected technology

What are the top benefits of IoT in manufacturing?

  • Operational effectiveness through operational intelligence
  • Ensuring safety and compliance
  • Increasing flexibility and agility

Industry 4.0 Products

Libelium brings over the Internet of Things to Industry 4.0 offering new applications for factory automation, automotive applications, industrial networking, building and infrastructure, transportation, energy applications, and even military uses.

The compatibility added with new industrial protocol modules and API libraries for Plug & Sense! Sensor Platform allows connecting to the Cloud sensor information from industrial devices.

Plug & Sense! can incorporate an Industrial Protocol module as a secondary communication option. This feature opens a wide variety of applications for industrial sensing and automation, military, automobile, vehicle tracking, or remote factory management.

Industry 4.0 Products

Features

The set of Industrial Protocol modules for Waspmote allows the user to interface with different industrial buses:

Waspmote allows to perform three main applications:

Connect any sensor to industrial bus

diagram connect any sensor to industrial bus

Waspmote can be configured to work as a node in the network, inserting sensor data into the industrial bus already present.

Waspmote can obtain information from more than 70 sensors currently integrated in the platform by using specific sensor boards (e.g: CO, CO2, temperature, humidity, acceleration, pH, IR, luminosity, vibration, etc).

This way, the sensor information can be read from any industrial device connected to the bus.

Add wireless connectivity to wired buses

Add wireless connectivity to wired buses with Libelium Industry 4.0

Waspmote can be configured to read the information from the bus and send it to the Libelium IoT Gateway using any of the wireless radio modules available: 802.15.4, 868 MHz, 900 MHz, WiFi, 4G, Sigfox and LoRaWAN.

Connect to the Cloud industrial devices
connect to cloud industrial devices

Waspmote can be configured to read the information coming from the bus and send it via wireless directly to the Cloud using WiFi, GPRS, GPRS+GPS, 3G or 4G radio interfaces.

Models and applications

Plug & Sense! Industry 4.0

Plug & Sense! Industry 4.0, can operate in three types of situations. It can be used to connect any sensor to an existing industrial bus; it can also add wireless connectivity to wired buses or even connect industrial devices to the cloud. In any case, the aim is offering extremely flexibility and interoperability to any industry that need to send data from the productive process to the Internet with any wireless connectivity.

View Model

Technical Guide

Top Applications:

  • Water, electricity, oil & gas meters.
  • Liquid level sensors.
  • Liquid or gas flow sensors.
  • Temperature sensors.
  • Distance, presence and proximity sensors (“laser”, ultrasonic, photo-electric).
  • Weight sensors.
  • Pressure sensors.
  • Chemical sensors (CO2, O2, pH, etc).
  • Biological sensors (bacteria, etc).
  • Actuators (motors, pumps, PLCs, variable-frequency drives, relays, etc).

Noise & Air Quality in factories

Noise and air quality control in the surroundings of the factory.

Smart Environment enables the Air Quality Index (AQI) calculation, thanks to electro-chemical gas sensors providing extremely accurate ppm values and a high-end Particle Matter sensor.

View Plug&Sense! Model

Technical Guide

Sensors available:

  • Temperature, humidity and pressure
  • Carbon Monoxide (CO) for low concentrations
  • Carbon Dioxide (CO2)
  • Oxygen (O2)
  • Ozone (O3)
  • Nitric Oxide (NO)
  • Nitric Dioxide high accuracy (NO2)
  • Sulfur Dioxide high accuracy (SO2)
  • Ammonia (NH3)
  • Methane (CH4) and Combustible Gas
  • Hydrogen Sulfide (H2S)
  • Particle Matter (PM1 / PM2.5 / PM10) – Dust 1

4-20 mA Current Loop

4-20 mA Current Loop | Plug&Sense! The applications for this Plug & Sense! model are focused on adding wireless connectivity to 4-20 mA devices and connecting them to the Cloud.

View Plug&Sense! Model

Technical Guide

Applications:

  • Sensors and instruments
  • Remote transducers
  • Monitoring processes
  • Data transmission in industrial scenarios

The user can choose among a wide variety of standard sensors

RS-485

  • Standard: EIA RS-485
  • Physical media: Twisted pair
  • Connector: DB9
  • Network topology: Point-to-point, Multi-dropped, Multi-point
  • Maximum devices: 32 drivers or receivers
  • Mode of operation: Differential signaling
  • Maximum speed: 460800 bps
  • Voltage levels: -7 V to +12 V
  • Mark(1): Positive voltages (B-A > +200 mV)
  • Space(0): Negative voltages (B-A < -200 mV)
  • Available signals: Tx+/Rx+, Tx-/Rx-(Half Duplex)Tx+,Tx-,Rx+,Rx-(Full Duplex)

Applications:

  • Industrial equipment
  • Machine to Machine (M2M) communications
  • Industrial Control Systems, including the most common versions of Modbus and Profibus
  • Programmable logic controllers
  • RS485 is also used in building automation
  • Interconnect security control panels and devices

CAN Bus

  • Standard: ISO 11898
  • Cabling: Twisted Pair
  • Connector: DB9
  • Network topology: Multimaster
  • Speed: 125 to 1000 Kbps
  • Signaling: Differential
  • Voltage levels: 0-5V
  • Signals: Half Duplex

Applications:

  • Automotive applications
  • Home automation
  • Industrial networking
  • Factory automation
  • Marine electronics
  • Medical equipment
  • Military uses

More info

Modbus

The Modbus is a software library that can be operated physically on the RS-485 module.

  • Data area: Up to 255 bytes per job
  • Interface: Layer 7 of the ISO-OSI reference model
  • Connector: DB9 (RS-485 module)
  • Number of possible connections: up to 32 in multi point systems
  • Frame format: RTU

Applications:

  • Multiple master-slave applications
  • Sensors and instruments
  • Industrial networking
  • Building and infrastructure
  • Transportation and energy applications

More info

4-20 mA

  • Type: Analog
  • Media: Twisted Pair
  • No. of devices: 1
  • Distance: 900m
  • Supply: 5-24V

Applications:

  • Sensors and instruments
  • Remote transducers
  • Monitoring processes
  • Data transmission in industrial scenarios

Small Tracker

Tiny, lightweight and ultra-rugged battery-powered GPS tracking device with up to 3 years of battery life for asset tracking and theft recovery.

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Key features:

  • High-precision GPS/GLONASS tracking device
  • Weatherproof and ultra-rugged Nylon Glass IP67 housing with compact and ergonomic design
  • Powered by 3 x AAA batteries with up to 3 years battery life
  • Accelerometer for smart movement-based tracking
  • Cellular 2G (4G LTE-M/NB-IoT coming soon)

Medium Tracker

Compact, ultra-rugged, long-life battery-powered GPS tracking device that has been designed for tracking containers, trailers, skip bins, and other assets where super-long battery life is required without sacrificing the frequency of updates and performance.

Up to 7 years battery life for long-term asset tracking, theft recovery, and more.

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Key features:

  • High-precision GPS/GLONASS tracking device
  • Weatherproof and ultra-rugged IP67 Nylon Glass Housing with compact and ergonomic design
  • Powered by 3 x AA Batteries with up to 7 years battery life
  • Compatible with LTC Batteries for tracking in extreme temperatures
  • Built-in Battery Meter for remote Battery Life Monitoring and Remaining Life Predictions
  • Accelerometer for Smart Movement Based Tracking
  • Cellular 2G (4G LTE-M/NB-IoT coming soon)

Air Quality Station

The new Air Quality Station allows the monitorization of the AQI to control pollution at cities and industries.

View Air Quality Station

Technical Guide

Main features:

  • Measurement of the main air quality parameters: PM, CO, NO2, NO, O3, SO2
  • Maximum accuracy thanks to cutting-edge hardware and machine learning algorithm
  • Removable sensor cartridge for quick sensor exchange
  • Communication via 4G and LoRaWAN
  • Real-time data visualization via the Cloud
  • Multiple cloud compatibility: send data to any of the
  • Libelium Bridge compatible clouds
  • Robust, handy, and user-friendly
  • Compatible with high-quality laboratory metrology sensors

WasteWater Quality

Smart Water Xtreme for wastewater quality measurement in industrial environments.

All sensors/probes incorporate calibration inside. Very low power consumption. Sleep mode available. Robust sensor probes: PVC and stainless steel. 5-6 bar pressure resistance.

Optical and anti-fouling systems require less maintenance.
Fouling effect occurs when there is organic materials in the water. It creates a “bio-film” which adheres to the probes and provokes wrong measurements → quality decreases

A variety of mounting accessories for each sensor are available to the customer, to be placed in pipes or tanks.
Protective wildlife accessories are also available.

View Plug&Sense! Model

Technical Guide

Sensors available:

  • Optical dissolved oxygen and temperature (OPTOD)
  • Titanium optical dissolved oxygen and temperature(OPTOD)
  • pH, ORP and temperature (PHEHT)
  • Conductivity, salinity and temperature (C4E)
  • Inductive conductivity, salinity and temperature (CTZN)
  • Turbidity and temperature (NTU)
  • Suspended solids, turbidity, sludge blanket and temperature (MES5)
  • COD, BOD, TOC, SAC254 and temperature StacSense, 2 mm path
  • COD, BOD, TOC, SAC254 and temperature StacSense, 50 mm pathRadar level
  • VEGAPULS C21
  • Temperature, Humidity and Pressure
  • Luminosity (Luxes accuracy)
  • Ultrasound (outdoor IP67)

Industry 4.0 Success Stories

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